Solvi Engineering Services

Kiln Shell Replacement

The rotary kiln is the heart of cement production—and the kiln shell is its backbone. Over time, shells experience severe mechanical and thermal stress that leads to warping, cracks, and misalignment. we offer end-to-end Kiln Shell Replacement services for all kiln sizes, diameters, and configurations. With a team of seasoned professionals and access to specialized machinery, we ensure safe, precise, and efficient replacement, minimizing plant downtime and restoring optimal kiln performance.

Key Benefits of Kiln Shell Replacement

Improves Operational Stability: Reduces vibrations, bearing loads, and refractory stress caused by damaged or deformed shells.
Minimizes Production Losses: Expert planning and execution ensure minimal disruption to your cement plant operations.
Extends Kiln Life: A new shell section revitalizes your existing kiln, delaying full replacement costs by several years.
Enhances Energy Efficiency:Properly aligned and insulated shells reduce heat loss and fuel consumption.
Single-Point Responsibility: We handle everything—from manpower deputation, machine mobilization, and consumables to execution—ensuring reliability and peace of mind.

Our Kiln Shell Replacement Includs

Expert Assessment & Planning: Comprehensive inspection and analysis to determine the extent of shell damage and develop an efficient replacement strategy.
Precision Fabrication & Installation:High-quality kiln shell sections are fabricated to exact specifications and installed with minimal downtime.
Advanced Welding & Alignment:Use of specialized welding techniques and alignment tools to ensure structural integrity and smooth kiln operation.
Reduced Downtime & Cost Efficiency: Planned replacement minimizes production loss, reduces maintenance costs, and extends kiln lifespan.
Safety & Compliance Assurance: Strict adherence to industry safety standards and best practices during replacement and commissioning.

Kiln Shell Replacement

Kiln Shell Replacement

Key Benefits of Kiln Shell Replacement

Our Kiln Shell Replacement Includs

Expert Solutions. Proven Results.